*PFF’s In-House OEM Open Mould Design.
We specialise in unorthodox projects that require exceptional attention to detail and quality, such as cargo bikes, full-suspension frames, long-tail bikes, folding bikes, and speed pedelecs.
We can design an e-bike from the ground up or quickly produce samples of your bikes in time for your upcoming Eurobike event or dealer roadshow.
For special projects, limited editions, or startups, we can design a production process that is quick to launch and scalable to support your growth.
We can also provide automated production processes and large-scale delivery of frames for mainstream projects.
If your frame supply chain is already in place, we can assist with powder coating, including decal application and quality control.
months
At PFF, we specialise in crafting high-quality products with meticulous attention to design, prototyping, and delivery. This full-suspension speed pedelec project was successfully completed within just six months and included:
Our expertise ensures efficient execution without compromising on quality.
We specialize in creating innovative solutions for modern mobility, focusing on exceptional quality, precision, and durability.
We are located in the south-east part of Poland, renowned for:
This region provides the perfect foundation for delivering superior products to our clients.
Operating from two manufacturing halls, we offer a comprehensive suite of services:
Our integrated approach ensures seamless project execution from start to finish.
Our team has successfully designed, built, and sourced components for thousands of e-bikes and e-scooters, including:
We pride ourselves on delivering solutions that meet the evolving demands of the mobility market.
From concept to production, Polish Frame Factory delivers exceptional results for modern mobility solutions. Explore our portfolio of completed projects that highlight our expertise and commitment to excellence.
Developed a robust long-tail cargo bike frame tailored for families and professionals.
Manufactured a compact and durable folding frame for JIVR’s iconic urban e-bike.
Crafted a rugged frame for Cake’s electric off-road bike, designed to tackle extreme terrains.
Engineered a high-performance frame for Fuell’s electric bike, combining speed and durability.
Specialized frame design for Hase’s recumbent trike, ensuring comfort and efficiency for diverse riding needs.
Crafted a sleek, lightweight frame designed for high-speed urban commuting, seamlessly integrating smart features.
Designed a modern and elegant frame for Ogongo’s city bike, combining aesthetics with practicality for urban riders.
Developed a robust frame for Ellio’s high-speed commuter bike, ensuring safety and comfort at higher velocities.
Partner with Polish Frame Factory to turn your ideas into reality with cutting-edge design, precision engineering, and reliable production. Let’s create something exceptional together.
We specialize in:
Our clients include innovative mobility companies such as Bike43, JIVR. We work with startups, established brands, and anyone looking for top-quality frame manufacturing solutions.
Absolutely! We specialize in custom frame designs tailored to your unique needs. From initial geometry to 3D modeling and final assembly, we handle the entire process.
We can implement the assembly process and oversee its quality to ensure seamless integration and optimal performance. Let’s discuss your project requirements to determine the best approach and how we can support you.
We specialize in high-quality aluminum for its durability and lightweight properties. We can also work with steel, depending on the project requirements. However, we do not manufacture carbon frames.
We are based in Mielec, Poland, a region renowned for high-end aluminum processing, reliable supply chains, and skilled staff. Our facilities include two manufacturing halls equipped for metal processing, powder coating, R&D, and final assembly.
Click on the [Get in Touch] button to fill out our project inquiry form. Provide details about your requirements, including the type of frames, materials, and production volume. Our team will review your submission and get back to you promptly with a tailored solution.
Yes, PFF has its own range of open mold designs available for clients. These designs provide a cost-effective and time-efficient solution while maintaining high quality and performance standards. Contact us to explore the options and find the best fit for your needs.
Project Brief:
Fuell required a high-performance frame for their flagship electric bike, designed to deliver exceptional speed, durability, and a sleek aesthetic. PFF was entrusted with the entire process, from concept to completion.
Our Work:
We handled every stage of the frame’s development, ensuring it met Fuell’s high expectations. Our contributions included:
Result:
The Fuell Fllame frame is a perfect blend of performance, durability, and style, showcasing PFF’s comprehensive expertise in electric bike frame design and production.
Project Brief:
B43 approached us with an already working design of a cromoly steel, high performance, long-tail cargo frame, designed to meet the needs of both families and professionals. Their vision required a balance of strength, comfort, versatility and modern aesthetics to cater to everyday users and businesses alike.
Our Work:
PFF was responsible for the entire supply chain set up and production process implementation to allow for frame supply with frequent batches. We completed:
Result:
The final product is a reliable, family-friendly cargo bike frame that combines practicality with style. Loved by users and professionals, it has quickly become a standout in the cargo bike market.
Project Brief:
Hase developed the specialised design for their recumbent trike frame, prioritising comfort, efficiency, and adaptability for diverse riding needs. Our role was to turn their innovative design into a high-quality manufactured product.
Our Work:
Collaborating with Hase, we ensured their frame design was expertly crafted for production. Our contributions included:
Result:
The Hase Kettwiesel frame embodies Hase’s dedication to innovation and functionality, brought to life through our expertise in prototyping and manufacturing.
Project Brief:
Ellio required a robust frame for their high-speed commuter bike, prioritising safety, stability, and comfort at higher velocities. PFF was responsible for bringing this concept to life, ensuring a durable and high-performing design.
Our Work:
We managed the entire process of frame development, delivering a product that met Ellio’s rigorous standards for high-speed commuting. Our contributions included:
Result:
The Ellio Max frame is a testament to PFF’s commitment to delivering high-performance solutions, combining safety, comfort, and style for high-speed urban commuting.
Project Brief:
Ogongo needed a modern and elegant frame for their city bike, combining aesthetics with practicality to meet the needs of urban riders. PFF managed the entire process, delivering a stylish and functional design from concept to production.
Our Work:
We took full ownership of the project, ensuring the frame aligned with Ogongo’s vision. Our contributions included:
Result:
The Ogongo city bike frame is a perfect blend of elegance and functionality, designed and produced entirely by PFF to enhance the urban riding experience.
Project Brief:
JIVR designed a sleek, lightweight frame for their high-speed urban commuter bike, integrating advanced aerodynamics, smart features, and the powerful Bosch Performance Speed pedelec motor. PFF was entrusted with transforming this innovative design into a high-quality, scalable product.
Our Work:
Collaborating with JIVR, we brought their design to life by overseeing the prototyping and manufacturing process. Our contributions included:
Result:
The JIVR | Pro, equipped with the Bosch Performance Speed motor, combines JIVR’s innovative design with PFF’s manufacturing expertise to deliver a cutting-edge, high-speed commuting solution for urban riders.
Project Brief:
Cake provided us with the design for their rugged electric off-road bike, the Cake Bukk. Our task was to bring their vision to life by manufacturing a durable and high-quality frame capable of tackling extreme terrains.
Our Work:
Using Cake’s design, we focused on precision and quality to ensure the frame met their exacting standards. Our contributions included:
Result:
The Cake Bukk frame is a testament to collaboration, combining Cake’s innovative design with our manufacturing expertise. It’s built to handle the toughest off-road conditions with reliability and style.
Project Brief:
JIVR designed a compact and durable folding frame for their iconic urban e-bike, tailored for modern city commuters. Our role was to support their vision by handling the manufacturing process with precision and attention to detail.
Our Work:
Building on JIVR’s innovative design, we ensured their frame concept became a reality. Our contributions included:
Result:
The JIVR | Folder combines JIVR’s cutting-edge design with our manufacturing expertise, creating a stylish, reliable folding e-bike frame that excels in urban environments.
Sign up to download our free brochure
Click here to download our brochure.