At PFF, we bring your ideas to life by transforming them into high-quality prototypes and efficient production processes. Polish Frame Factory specialises in e-bike design and development, offering a complete project lifecycle—from concept to a rideable prototype within 6 to 9 months. Additionally, PFF provides rapid prototyping services for rideable product samples based on existing e-bike designs.
Develop a provisional BOM to identify and define the materials, components, and processes required for your product.
Craft precise geometry tailored to your product’s specifications and intended use.
Generate a 3D model and render of your frame, allowing for detailed analysis and validation of key design assumptions.
Perform advanced mechanical engineering to create a detailed 3D model of the frame and its components.
Simulate stress and performance tests to ensure the frame meets necessary strength and durability standards.
Create a physical prototype to validate fit and functionality, ensuring all components align perfectly.
Assemble a sample frame and the first working unit of your product for testing and refinement.
Deliver the finished prototype directly to your location for final evaluation and approval.
Partner with Polish Frame Factory to turn your ideas into reality with cutting-edge design, precision engineering, and reliable production. Let’s create something exceptional together.
We specialize in:
Our clients include innovative mobility companies such as Bike43, JIVR. We work with startups, established brands, and anyone looking for top-quality frame manufacturing solutions.
Absolutely! We specialize in custom frame designs tailored to your unique needs. From initial geometry to 3D modeling and final assembly, we handle the entire process.
We can implement the assembly process and oversee its quality to ensure seamless integration and optimal performance. Let’s discuss your project requirements to determine the best approach and how we can support you.
We specialize in high-quality aluminum for its durability and lightweight properties. We can also work with steel, depending on the project requirements. However, we do not manufacture carbon frames.
We are based in Mielec, Poland, a region renowned for high-end aluminum processing, reliable supply chains, and skilled staff. Our facilities include two manufacturing halls equipped for metal processing, powder coating, R&D, and final assembly.
Click on the [Get in Touch] button to fill out our project inquiry form. Provide details about your requirements, including the type of frames, materials, and production volume. Our team will review your submission and get back to you promptly with a tailored solution.
Yes, PFF has its own range of open mold designs available for clients. These designs provide a cost-effective and time-efficient solution while maintaining high quality and performance standards. Contact us to explore the options and find the best fit for your needs.
Project Brief:
Hase developed the specialised design for their recumbent trike frame, prioritising comfort, efficiency, and adaptability for diverse riding needs. Our role was to turn their innovative design into a high-quality manufactured product.
Our Work:
Collaborating with Hase, we ensured their frame design was expertly crafted for production. Our contributions included:
Result:
The Hase Kettwiesel frame embodies Hase’s dedication to innovation and functionality, brought to life through our expertise in prototyping and manufacturing.
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